{"title":"Electron Powder Coating Equipment","description":"\u003cp\u003e\u003cstrong\u003eElectron Powder Coating Equipment: professional application technology from four decades of plant engineering\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca rel=\"noopener\" href=\"https:\/\/www.electron.com.tr\/\" target=\"_blank\"\u003eElectron\u003c\/a\u003e has been building electrostatic application technology for over 40 years, from handheld systems for contract coating through to fully automated booth installations. At Pulverkönig you get the manual systems of the +3 generation: the E-COAT+3 Master and Pro control units, the E-GUN+3 corona handguns and hoppers from 8 to 100 litres. Every unit is ATEX compliant, comes with a two-year warranty and is designed for roughly ten years of economic service life, with guaranteed spare parts availability throughout.\u003c\/p\u003e\n\u003cp\u003eNot sure which system suits your application? \u003ca href=\"\/en\/pages\/kontakt\"\u003eGet in touch\u003c\/a\u003e. We will also tell you when the smaller solution is enough.\u003c\/p\u003e","products":[{"product_id":"e-coat-3-master-grundset-controller-pistole","title":"Electron E-COAT+3 Master Base Set, Powder Coating Machine with E-GUN+3 C1","description":"\u003ch2\u003eThe base set of the E-COAT+3 Master series:\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eDigital control unit, E-GUN+3 C1 corona handgun and injector in one package.\u003c\/strong\u003e It gets you straight into professional powder coating, with 50 storable recipes, automatic air control and charge regulation that stays precise down into the single-digit microamp range.\u003c\/p\u003e\n\u003cp\u003ePlease read before you order: what this set does not include\u003c\/p\u003e\n\u003cp\u003eWe would rather tell you now than after delivery. The base set on its own will not let you coat anything yet. It contains everything that conveys, charges and applies the powder, but no powder source. You will also need one of the following:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003ea powder hopper with an injector socket\u003c\/strong\u003e (8, 50 or 100 litres), the classic solution if you mainly work with a small number of colours, or\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003ea box unloader\u003c\/strong\u003e with a suction tube, which lets you draw powder straight from the original container without decanting and without hopper cleaning.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eYou will find both in this category. If you are unsure which option suits your operation, give us a call. It is usually settled in five minutes.\u003c\/p\u003e\n\u003ch2\u003eE-COAT+3 Master control unit\u003c\/h2\u003e\n\u003cp\u003eThe control unit is the heart of the set. It regulates high voltage, output current and both air streams, so you can concentrate on the workpiece instead of on pressure gauges.\u003c\/p\u003e\n\u003ch3\u003e50 recipes instead of setting up by feel\u003c\/h3\u003e\n\u003cp\u003eYou can store up to 50 parameter sets (P01 to P50). Four are preset at the factory and can be called up directly via buttons B6 to B9:\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eRecipe\u003c\/th\u003e\n\u003cth\u003eApplication\u003c\/th\u003e\n\u003cth\u003eHigh voltage\u003c\/th\u003e\n\u003cth\u003eOutput current\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eP01\u003c\/td\u003e\n\u003ctd\u003eCoating on flat, uncoated material (first coat)\u003c\/td\u003e\n\u003ctd\u003e100 kV\u003c\/td\u003e\n\u003ctd\u003e100 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eP02\u003c\/td\u003e\n\u003ctd\u003eCoating on already coated material\u003c\/td\u003e\n\u003ctd\u003e45 kV\u003c\/td\u003e\n\u003ctd\u003e27 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eP03\u003c\/td\u003e\n\u003ctd\u003eCoating on notched and complex surfaces\u003c\/td\u003e\n\u003ctd\u003e55 kV\u003c\/td\u003e\n\u003ctd\u003e30 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eP04\u003c\/td\u003e\n\u003ctd\u003eBoost mode\u003c\/td\u003e\n\u003ctd\u003e120 kV\u003c\/td\u003e\n\u003ctd\u003e100 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eThe remaining 46 slots are yours to define. In practice this means you dial in a workpiece properly once, save it, and run exactly the same parameters again months later.\u003c\/p\u003e\n\u003ch3\u003eDouble trigger and sub-recipes\u003c\/h3\u003e\n\u003cp\u003eEvery main recipe can be assigned a sub-recipe. Pulling the trigger twice switches between the two, for example from \"flat surface\" to \"complex part\" and back, without putting the gun down or walking to the control unit. On a part that combines flat areas with internal corners, that saves several steps at every changeover.\u003c\/p\u003e\n\u003ch3\u003eMCF mode for consistent film thickness\u003c\/h3\u003e\n\u003cp\u003eAs soon as you set the output current below 10 µA, the control unit automatically switches to MCF mode (Micro Charge Feedback). It then takes considerably more current samples per unit of time and regulates the powder charge at micro level. This is exactly what prevents over-coating on edges and back-ionisation inside Faraday cages. The µA value on the display fluctuates while you spray, but the internal setting stays below 10 µA.\u003c\/p\u003e\n\u003ch3\u003eAutomatic air control\u003c\/h3\u003e\n\u003cp\u003eYou enter total air volume and powder ratio as a percentage. When you change the ratio, the unit adjusts the supplementary air by itself and keeps the total air volume in the hose constant. If you prefer to work manually, switch to stand-alone mode and set conveying air and atomising air independently.\u003c\/p\u003e\n\u003ch3\u003eFurther functions of the control unit\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003eFastPurge:\u003c\/strong\u003e rapid purging of injector, hose and gun path with high-pressure air, triggered either by the menu button on the unit or the \"P\" button on the gun (hold for 3 seconds in both cases).\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eConsumable counters:\u003c\/strong\u003e five freely configurable counters measured in days, with a flashing warning when a wear part is due for replacement.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eBluetooth:\u003c\/strong\u003e connection to the ElectronApp.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eStandby:\u003c\/strong\u003e if no button is pressed for a while, the display dims to level 0 and wakes up on the next input.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eNetwork (optional):\u003c\/strong\u003e with the retrofittable Ethernet module (order code B07140513) several Master units can be linked in master\/slave operation or connected to an automation system. No network connector is fitted at the factory.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eCalibration factors PCF1 and PCF2:\u003c\/strong\u003e for fine-tuning the minimum powder output and matching several guns within the same system.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eE-GUN+3 C1 handgun\u003c\/h2\u003e\n\u003cp\u003eThe corona gun supplied with the set weighs 495 grams and still sits well in the hand after several hours. Four buttons on the back of the gun give you direct access to powder volume, segment selection, cleaning mode and lighting, so the control unit can stay where it is while you work.\u003c\/p\u003e\n\u003cp\u003eThe integrated LED can be switched on and off permanently or set to automatic mode, where it lights up as long as you hold the trigger and switches off by itself ten seconds after you release it. In dark booths and on internal surfaces this makes a noticeable difference.\u003c\/p\u003e\n\u003cp\u003eThe C1 is approved for plastic, metallic \u003cstrong\u003eand\u003c\/strong\u003e enamel powders. On the output side it delivers up to 120 kV at a maximum of 120 µA, protection class IP64, explosion protection II 2 D. The seven-metre connecting cable comfortably covers a normal booth workstation.\u003c\/p\u003e\n\u003ch2\u003eE-FEED+3 injector\u003c\/h2\u003e\n\u003cp\u003eThe injector draws in the powder and conveys it to the gun through the seven-metre antistatic hose (11 mm diameter). It is designed for epoxy and polyester powders at a hose air flow of roughly 65 to 85 l\/min. Irregular powder output or spitting at the nozzle almost always indicates insufficient hose air, so increase that value before you take anything apart.\u003c\/p\u003e\n\u003cp\u003eFor cleaning, disconnect the injector from the hopper and blow out the body, the hose connection and the powder inlet with oil-free and water-free compressed air. Stubborn residues can be treated with cellulose thinner. Do \u003cstrong\u003enot\u003c\/strong\u003e use acetone, and never immerse the white solid filters in the filter module in any liquid. Blow them out or replace them.\u003c\/p\u003e\n\u003ch2\u003eScope of delivery\u003c\/h2\u003e\n\u003cp\u003eManufacturer's article code: \u003cstrong\u003eA06ECM01B+3\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eE-COAT+3 Master controller unit\u003c\/li\u003e\n\u003cli\u003eE-GUN+3 C1 handgun with 7 m cable and LED lighting\u003c\/li\u003e\n\u003cli\u003eE-FEED+3 injector\u003c\/li\u003e\n\u003cli\u003e7 m antistatic powder hose\u003c\/li\u003e\n\u003cli\u003eRegulator and air distribution unit\u003c\/li\u003e\n\u003cli\u003eAccessories for the hose connections\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eNot included: powder hopper or box unloader, compressed air treatment, spray booth, extraction and earthing equipment.\u003c\/em\u003e\u003c\/p\u003e\n\u003ch2\u003eTechnical data\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eRated input voltage\u003c\/th\u003e\n\u003ctd\u003e100-240 VAC, 50-60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInput power\u003c\/th\u003e\n\u003ctd\u003e60 VA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOutput voltage to gun\u003c\/th\u003e\n\u003ctd\u003emax. 20 Vp-p (gun output up to 120 kV)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOutput current to gun\u003c\/th\u003e\n\u003ctd\u003emax. 1.5 A (gun output up to 120 µA)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAuxiliary output (AUX)\u003c\/th\u003e\n\u003ctd\u003e24 VDC \/ max. 10 W, 100-240 VAC \/ max. 100 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, control unit\u003c\/th\u003e\n\u003ctd\u003eIP54\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, gun\u003c\/th\u003e\n\u003ctd\u003eIP64\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eExplosion protection\u003c\/th\u003e\n\u003ctd\u003econtrol unit II 3(2) D (Zone 22), gun II 2 D (Zone 21)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMax. surface temperature\u003c\/th\u003e\n\u003ctd\u003e85 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCompressed air connection\u003c\/th\u003e\n\u003ctd\u003e8 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet pressure and capacity\u003c\/th\u003e\n\u003ctd\u003e5.5-7.0 bar at 150-200 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAir quality\u003c\/th\u003e\n\u003ctd\u003emax. 1.4 g\/m³ water vapour, max. 0.12 mg\/m³ oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eElectrode rinsing air\u003c\/th\u003e\n\u003ctd\u003e0-16 l\/min (factory setting 2 l\/min)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAtomising air\u003c\/th\u003e\n\u003ctd\u003e10-75 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air\u003c\/th\u003e\n\u003ctd\u003e10-100 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTotal air\u003c\/th\u003e\n\u003ctd\u003e20-175 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder hose\u003c\/th\u003e\n\u003ctd\u003eantistatic, 7 m, 11 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder air nozzle\u003c\/th\u003e\n\u003ctd\u003e1.5 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSuitable powders\u003c\/th\u003e\n\u003ctd\u003eepoxy and polyester\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eGun weight\u003c\/th\u003e\n\u003ctd\u003e495 g\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping dimensions\u003c\/th\u003e\n\u003ctd\u003e37 × 57 × 34 cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping weight\u003c\/th\u003e\n\u003ctd\u003e13 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWarranty\u003c\/th\u003e\n\u003ctd\u003e2 years against manufacturing and component defects\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003ePowder output with the E-FEED+3 injector\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air ratio\u003c\/th\u003e\n\u003cth\u003e50 l\/min total air\u003c\/th\u003e\n\u003cth\u003e75 l\/min\u003c\/th\u003e\n\u003cth\u003e100 l\/min\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e20 %\u003c\/td\u003e\n\u003ctd\u003e10 g\/min\u003c\/td\u003e\n\u003ctd\u003e15 g\/min\u003c\/td\u003e\n\u003ctd\u003e40 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 %\u003c\/td\u003e\n\u003ctd\u003e30 g\/min\u003c\/td\u003e\n\u003ctd\u003e85 g\/min\u003c\/td\u003e\n\u003ctd\u003e155 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e60 %\u003c\/td\u003e\n\u003ctd\u003e72 g\/min\u003c\/td\u003e\n\u003ctd\u003e253 g\/min\u003c\/td\u003e\n\u003ctd\u003e295 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e80 %\u003c\/td\u003e\n\u003ctd\u003e156 g\/min\u003c\/td\u003e\n\u003ctd\u003e312 g\/min\u003c\/td\u003e\n\u003ctd\u003e353 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100 %\u003c\/td\u003e\n\u003ctd\u003e225 g\/min\u003c\/td\u003e\n\u003ctd\u003e355 g\/min\u003c\/td\u003e\n\u003ctd\u003e425 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eThese are the manufacturer's reference values, measured with an 11 mm hose. Actual output depends on powder type, particle size and hose routing.\u003c\/p\u003e\n\u003ch2\u003eRequirements at your workstation\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003eEarthing below 1 MΩ.\u003c\/strong\u003e Workpiece, booth, hopper and conveyor chain (if used) must be reliably earthed, and within a five-metre radius this applies to every conductive part. The resistance has to be checked weekly. If powder fails to adhere, this is the cause in the vast majority of cases, not the equipment.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eTreated compressed air.\u003c\/strong\u003e A filter regulator upstream of the unit is mandatory. Damp or oily powder cannot be applied cleanly, no matter how good the control system is.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eExtraction and explosion zones.\u003c\/strong\u003e The control unit may only be operated in Zone 22, the gun in the Zone 21 it generates itself. Technical ventilation has to keep the dust concentration below 50 % of the lower explosive limit.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eConductive footwear, no insulating gloves.\u003c\/strong\u003e The gun is handled earthed. If gloves are necessary, they must be electrically conductive.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIf you are just getting started, our \u003ca href=\"\/en\/blogs\/magazin\/selber-pulverbeschichten-unsere-anleitung\"\u003eguide to powder coating yourself\u003c\/a\u003e walks through the whole process from pre-treatment to curing. And our article on \u003ca href=\"\/en\/blogs\/magazin\/applikationssysteme-fur-pulverlacke\"\u003eapplication systems for powder coatings\u003c\/a\u003e explains why corona technology excels on flat surfaces and reaches its limits in deep internal corners.\u003c\/p\u003e\n\u003ch2\u003eWhat else you will need\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverlack-kaufen\"\u003ePowder coating\u003c\/a\u003e in epoxy or polyester quality, with over 200 colours available from stock\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverofen-kaufen\"\u003eA curing oven\u003c\/a\u003e for the final bake\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/klebeband-hitzebestaendig\"\u003eHeat-resistant tape\u003c\/a\u003e for masking threads, fits and sealing faces\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eMaster or Pro?\u003c\/h2\u003e\n\u003cp\u003eWe stock the E-COAT+3 series in two specification levels. The \u003cstrong\u003eMaster\u003c\/strong\u003e, this unit, works with a digital display, 50 recipes, MCF mode and automatic air control. The \u003cstrong\u003eE-COAT+3 Pro\u003c\/strong\u003e comes with an LED segment display, three factory recipes and manual pressure regulators, delivers up to 100 kV and 100 µA and costs considerably less. If you work with one or two standard colours and do not need recipe management, the Pro is entirely sufficient. We are adding the Pro series to our range shortly, so get in touch if you would prefer to wait for it.\u003c\/p\u003e\n\u003cp\u003eLooking for something smaller for occasional projects? Then take a look at our \u003ca href=\"\/en\/collections\/pulverpistole-kaufen\"\u003eentry-level models\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eDelivery and service\u003c\/h2\u003e\n\u003cp\u003eWe deliver within Germany in 7 to 10 days and to Austria in 7 to 14 days. At 13 kg the base set ships as a parcel, so no freight forwarder is involved. Wear and spare parts such as nozzles, deflectors, carbon rings, PTFE bushings and injector nozzles are available from us throughout the product service life. Electron states an economic service life of around ten years for the control unit and guarantees spare parts availability over that period.\u003c\/p\u003e","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332124610943,"sku":"ELC_+3_0001","price":4590.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/e-coat3-master-grundset-controller-einheit-manuelle-pistole-injektor-und-zubehrpng-24027.png?v=1788275216"},{"product_id":"electron-e-coat-3-master-mit-pulverbeh-lter-50-l-hopper","title":"Electron E-COAT+3 Master with 50 l Hopper, Complete Powder Coating Machine","description":"\u003ch2\u003eThe complete powder coating system of the E-COAT+3 Master series:\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003econtrol unit, Corona manual spray gun, injector, and a 50-liter stainless steel hopper on a mobile trolley.\u003c\/strong\u003e Connect, fill with powder, start coating. This set requires no additional accessories to get started. Free shipping with delivery in 7 to 10 days.\u003c\/p\u003e\n\u003ch3\u003eWho this set is suitable for\u003c\/h3\u003e\n\u003cp\u003eThe 50-liter hopper is the right choice if you mostly work with a few standard colors and process larger quantities in one go: fence elements, frames, chassis, sheet metal parts in series production. A single fill will last you over several working days.\u003c\/p\u003e\n\u003cp\u003eIf, on the other hand, you change color shades several times a week, the Multicolor version with box fluidizer\/vibrating table is the more economical solution, as it completely eliminates the need to clean the hopper. And if you already own a powder source or want to assemble your system yourself, take a look at the basic set without a container. You can find all variants in our \u003ca href=\"\/en\/collections\/electron-pulverbeschichtungsgeraete\"\u003eElectron powder coating equipment\u003c\/a\u003e category.\u003c\/p\u003e\n\u003ch2\u003eFluidization: why the fluid base determines the result\u003c\/h2\u003e\n\u003cp\u003ePowder coating is not a bulk material that can simply be vacuumed up. Without pretreatment, it compacts in the container, forms bridges above the suction point, and delivers too much material at times and too little at others to the injector. The result is visible on the component: fluctuating layer thicknesses, spitting at the nozzle, uneven flow.\u003c\/p\u003e\n\u003cp\u003eThe fluid base solves this. Compressed air flows evenly from below into the powder bed through a porous plate, maintaining it in a state that behaves like a liquid. As a result, the injector receives the same material density for hours, which forms the basis for the repeatability of stored parameters.\u003c\/p\u003e\n\u003cp\u003eYou set the fluidization pressure on the trolley's control panel. Turning the control knob clockwise increases the pressure; the orange and white areas on the scale mark typical operating pressures. On sets with a hopper, fluidization starts automatically as soon as the device is powered on and button B1 is active. Separate switching is not required.\u003c\/p\u003e\n\u003cp\u003eThere is one limitation you should keep in mind: excessive fluidization is just as harmful as insufficient fluidization. If the powder is swirled up too strongly, the injector drags air bubbles along, leading to an irregular output. The manufacturer explicitly lists this as a typical cause of errors. When in doubt, turn down the pressure until the surface in the hopper is only working gently.\u003c\/p\u003e\n\u003ch2\u003eHow far does a single fill go?\u003c\/h2\u003e\n\u003cp\u003eThere is no general answer here, which is why we break down the math transparently. Assuming a bulk density of 0.5 to 0.7 kg\/L and a practical filling volume of around 40 liters (the container is not filled to the brim due to fluidization), 50 liters hold roughly 20 to 28 kilograms of powder.\u003c\/p\u003e\n\u003cp\u003eThe coverage follows a fixed formula: Coverage in m²\/kg = 1 \/ (Density in g\/cm³ × Layer thickness in µm \/ 1000). With a typical powder density of 1.5 g\/cm³ and a transfer efficiency of 60 to 75%, as is realistic for manual application without recovery, this yields:\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eLayer thickness\u003c\/th\u003e\n\u003cth\u003eCoverage per kg\u003c\/th\u003e\n\u003cth\u003eCoverage of one fill (approx. 24 kg)\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e60 µm\u003c\/td\u003e\n\u003ctd\u003e6.7 to 8.3 m²\u003c\/td\u003e\n\u003ctd\u003eapprox. 160 to 200 m²\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e70 µm\u003c\/td\u003e\n\u003ctd\u003e5.7 to 7.1 m²\u003c\/td\u003e\n\u003ctd\u003eapprox. 140 to 170 m²\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e80 µm\u003c\/td\u003e\n\u003ctd\u003e5.0 to 6.3 m²\u003c\/td\u003e\n\u003ctd\u003eapprox. 120 to 150 m²\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e These are rounded estimates, not a guarantee. Actual consumption depends on the component geometry, as complex parts with many edges consume significantly more than flat surfaces. Added to this are the density and grind of the powder, the opacity of the color shade, the frequency of color changes, and whether you recover overspray. For metallic and effect powders, coverage is generally lower. Use this table as a rough guide for demand planning, not as a calculation basis.\u003c\/p\u003e\n\u003ch2\u003eStainless steel and color changing\u003c\/h2\u003e\n\u003cp\u003eThe body is made of stainless steel, not coated steel. There is a tangible reason for this: hardly any powder adheres to the smooth, uncoated inner wall, and there is no paint layer to roughen or flake off over the years and trap pigments. When switching to a light color shade after a dark one, this is the difference between a clean batch and rework.\u003c\/p\u003e\n\u003cp\u003eA complete color change takes place in three steps: remove residual powder, blow out the fluid base and inner wall with oil- and water-free compressed air, then wipe clean with a damp cloth and allow to dry. The fluid base deserves special attention because fine particles can settle in the porous structure. The powder path from injector to nozzle is blown clean separately via the fast purge mode; to do this, simply hold the \"P\" button on the gun for three seconds.\u003c\/p\u003e\n\u003ch3\u003eWhen a second hopper pays off\u003c\/h3\u003e\n\u003cp\u003eIf you regularly switch back and forth between two fixed colors, a second hopper is often the more cost-effective solution than repeating the cleaning procedure every time. You pull the injector, swap the container, and continue working while the first one can be cleaned at your convenience. With three changes per week and fifteen minutes saved each time, the investment quickly pays for itself. We carry matching hoppers in 8, 50, and 100-liter sizes individually.\u003c\/p\u003e\n\u003ch2\u003eMobile trolley with rotating control panel\u003c\/h2\u003e\n\u003cp\u003eThe trolley carries the control unit, air distribution, and fluidization control as a single unit. The device head swivels up to 55 degrees to the left and right and is secured via the mounting knob on the back. This keeps the display in view regardless of which side you approach the workpiece from.\u003c\/p\u003e\n\u003cp\u003eTogether with the seven-meter powder hose, this results in a working radius that is sufficient even for frames, gates, and long profiles. Instead of bringing the component to the system, you roll the system to the component. For bulky parts that are difficult to turn, this is the more practical way.\u003c\/p\u003e\n\u003ch2\u003eControl unit and application\u003c\/h2\u003e\n\u003cp\u003eThe set operates with the digital E-COAT+3 Master control unit and the E-GUN+3 C1 manual spray gun. In short: up to 120 kV and 120 µA, 50 storable recipes with four factory presets, automatic fine regulation mode below 10 µA, recipe selection via double-trigger directly on the gun, and fast rinsing via FastPurge. The gun processes plastic, metallic, and enamel powders and features an integrated LED that can be switched based on trigger action.\u003c\/p\u003e\n\u003cp\u003eHow these functions work in detail and what the fine regulation mode means for coating thickness consistency is described in detail in our \u003ca href=\"\/en\/collections\/electron-pulverbeschichtungsgeraete\"\u003eElectron equipment category overview\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eScope of delivery\u003c\/h2\u003e\n\u003cp\u003eManufacturer part number: \u003cstrong\u003eA06ECM01H+3\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eE-COAT+3 Master Controller unit\u003c\/li\u003e\n\u003cli\u003eE-GUN+3 C1 manual gun with 7 m cable and LED illumination\u003c\/li\u003e\n\u003cli\u003eE-FEED+3 injector\u003c\/li\u003e\n\u003cli\u003e7 m antistatic powder hose\u003c\/li\u003e\n\u003cli\u003eRegulator and air distribution unit\u003c\/li\u003e\n\u003cli\u003eAccessories for hose connections\u003c\/li\u003e\n\u003cli\u003e50 L stainless steel powder hopper with fluid base\u003c\/li\u003e\n\u003cli\u003eMobile trolley with rotating control panel and fluidization control\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eNot included: Powder coating powder, compressed air treatment, spray booth, extraction system, and grounding accessories.\u003c\/em\u003e\u003c\/p\u003e\n\u003ch2\u003eTechnical specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eNominal input voltage\u003c\/th\u003e\n\u003ctd\u003e100 to 240 VAC, 50 to 60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInput power\u003c\/th\u003e\n\u003ctd\u003e60 VA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHigh voltage gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 kV\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOutput current gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAuxiliary output (AUX)\u003c\/th\u003e\n\u003ctd\u003e24 VDC \/ max. 10 W, 100 to 240 VAC \/ max. 100 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class control unit\u003c\/th\u003e\n\u003ctd\u003eIP54\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class gun\u003c\/th\u003e\n\u003ctd\u003eIP64\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eExplosion protection\u003c\/th\u003e\n\u003ctd\u003eControl unit II 3(2) D (Zone 22), Gun II 2 D (Zone 21)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMax. surface temperature\u003c\/th\u003e\n\u003ctd\u003e85 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCompressed air connection\u003c\/th\u003e\n\u003ctd\u003eØ 8 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInput pressure and capacity\u003c\/th\u003e\n\u003ctd\u003e5.5 to 7.0 bar at 150 to 200 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAir quality\u003c\/th\u003e\n\u003ctd\u003emax. 1.4 g\/m³ water vapor, max. 0.12 mg\/m³ oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eElectrode rinsing\u003c\/th\u003e\n\u003ctd\u003e0 to 16 L\/min (factory setting 2 L\/min)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eFluidizing air\u003c\/th\u003e\n\u003ctd\u003e10 to 75 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air\u003c\/th\u003e\n\u003ctd\u003e10 to 100 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTotal air\u003c\/th\u003e\n\u003ctd\u003e20 to 175 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder hopper\u003c\/th\u003e\n\u003ctd\u003e50 L, stainless steel, with fluid base\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eControl panel swivel range\u003c\/th\u003e\n\u003ctd\u003e55° left and right\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder hose\u003c\/th\u003e\n\u003ctd\u003eantistatic, 7 m, Ø 11 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder air nozzle\u003c\/th\u003e\n\u003ctd\u003eØ 1.5 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSuitable powders\u003c\/th\u003e\n\u003ctd\u003eEpoxy and polyester\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eGun weight\u003c\/th\u003e\n\u003ctd\u003e495 g\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping unit dimensions\u003c\/th\u003e\n\u003ctd\u003e60 × 40 × 130 cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping unit weight\u003c\/th\u003e\n\u003ctd\u003e50 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWarranty\u003c\/th\u003e\n\u003ctd\u003e2 years for manufacturing and component defects\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003ePowder output with E-FEED+3 injector\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air ratio\u003c\/th\u003e\n\u003cth\u003e50 L\/min total air\u003c\/th\u003e\n\u003cth\u003e75 L\/min\u003c\/th\u003e\n\u003cth\u003e100 L\/min\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e20 %\u003c\/td\u003e\n\u003ctd\u003e10 g\/min\u003c\/td\u003e\n\u003ctd\u003e15 g\/min\u003c\/td\u003e\n\u003ctd\u003e40 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 %\u003c\/td\u003e\n\u003ctd\u003e30 g\/min\u003c\/td\u003e\n\u003ctd\u003e85 g\/min\u003c\/td\u003e\n\u003ctd\u003e155 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e60 %\u003c\/td\u003e\n\u003ctd\u003e72 g\/min\u003c\/td\u003e\n\u003ctd\u003e253 g\/min\u003c\/td\u003e\n\u003ctd\u003e295 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e80 %\u003c\/td\u003e\n\u003ctd\u003e156 g\/min\u003c\/td\u003e\n\u003ctd\u003e312 g\/min\u003c\/td\u003e\n\u003ctd\u003e353 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100 %\u003c\/td\u003e\n\u003ctd\u003e225 g\/min\u003c\/td\u003e\n\u003ctd\u003e355 g\/min\u003c\/td\u003e\n\u003ctd\u003e425 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eManufacturer target values, measured with a Ø 11 mm hose. Actual output depends on powder type, particle size, and hose routing.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eDo I mandatory need a booth and an extraction system?\u003c\/h3\u003e\n\u003cp\u003eYes. Electrostatic powder application always generates overspray—powder that does not adhere to the workpiece and remains airborne. Powder-air mixtures are flammable in high enough concentrations, and regulations require technical ventilation that maintains dust concentration below 50% of the lower explosion limit. If this value is unknown, a reference value of 10 g\/m³ applies.\u003c\/p\u003e\n\u003cp\u003eAdditionally, there is the zone classification: The control unit is approved for Zone 22, while the manual gun is approved for Zone 21, which it generates itself. A properly functioning booth is the prerequisite for keeping within these zones in the first place. Furthermore, the manufacturer explicitly stipulates that the control unit may only be turned on when the booth is functioning properly.\u003c\/p\u003e\n\u003cp\u003eIn practical terms: You should not perform coating without a booth and extraction system—not even for \"just one quick part.\" If you do not have one yet, speak to us before ordering the device. We will give you an honest assessment of what you need at minimum for your component size.\u003c\/p\u003e\n\u003ch3\u003eCan I start coating right away with this set?\u003c\/h3\u003e\n\u003cp\u003eYes. Everything that conveys, charges, and applies powder is included, as is the powder source itself. You only need the infrastructure that must be available at the workplace anyway: treated compressed air supplying 5.5 to 7.0 bar, a grounding resistance under 1 MΩ, a booth with extraction, and a curing oven. Plus the powder coating itself.\u003c\/p\u003e\n\u003cp\u003eThe learning curve is manageable. Electron states that users can work productively after less than three minutes of instruction. We think that's a bit ambitious, but the direction is correct: using the preset recipe buttons allows you to achieve usable results without prior parameter knowledge before fine-tuning the details later. However, before your first production run, you should run through the powder output calibration cleanly once, which is described step-by-step in the instruction manual.\u003c\/p\u003e\n\u003ch3\u003eHow long does a color change take with the 50-liter hopper?\u003c\/h3\u003e\n\u003cp\u003eThat depends on what you are changing. For the powder path comprising injector, hose, and gun, Electron lists under 25 seconds using the fast purge mode. The hopper itself takes more time: emptying, blowing out, wiping clean, and drying realistically cost ten to twenty minutes if you want a clean result.\u003c\/p\u003e\n\u003cp\u003eFor frequent changes, either a second hopper for swapping or the Multicolor model with a box fluidizer (coating directly from the original box) is worth considering.\u003c\/p\u003e\n\u003ch3\u003eCan I retrofit to box fluidization later?\u003c\/h3\u003e\n\u003cp\u003eIn principle, yes; the control unit supports both operating modes and simply needs to be reconfigured in the setup menu. What you will need are a suction tube and the matching trolley structure. Whether that is cost-effective compared to buying the Multicolor variant up front depends on the scope. Ask us beforehand, and we will calculate it with you.\u003c\/p\u003e\n\u003ch2\u003eWhat else you will need\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverlack-kaufen\"\u003ePowder coating paint\u003c\/a\u003e in epoxy or polyester quality, over 200 color shades in stock\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverofen-kaufen\"\u003eA powder curing oven\u003c\/a\u003e for baking\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/klebeband-hitzebestaendig\"\u003eHeat-resistant masking tape\u003c\/a\u003e for masking threads, fits, and sealing surfaces\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eNew to the topic? Our \u003ca href=\"\/en\/blogs\/magazin\/selber-pulverbeschichten-unsere-anleitung\"\u003eDIY powder coating guide\u003c\/a\u003e walks you through the entire process.\u003c\/p\u003e\n\u003ch2\u003eMaster or Pro?\u003c\/h2\u003e\n\u003cp\u003eThe E-COAT+3 Pro covers the same form factor with a 50-liter hopper, but works with an LED segment display and manual pressure gauge regulators instead of digital air control, delivering up to 100 kV instead of 120 kV. For consistent applications using one or two colors, this is sufficient. We will be adding the Pro series shortly—let us know if you would like us to notify you.\u003c\/p\u003e\n\u003ch2\u003eDelivery and service\u003c\/h2\u003e\n\u003cp\u003eWe deliver within Germany in 7 to 10 days, free of charge. Shipping to Austria takes 7 to 14 days; for other international destinations, we are happy to provide lead times in advance. The set weighs 50 kg and arrives via freight forwarding. Please plan for a second person or lifting equipment during unloading; delivery is curbside.\u003c\/p\u003e\n\u003cp\u003eWe stock wear and spare parts such as nozzles, deflectors, carbon rings, Teflon bushings, and injector nozzles throughout the entire product lifecycle. Electron specifies the economic service life of the control unit at around ten years and guarantees spare parts availability over this period.\u003c\/p\u003e","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332713517439,"sku":"ELC_+3_0002","price":5390.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/e-coat3-master-set-mit-pulverbehlter-50-lpng-24091.png?v=1788278057"},{"product_id":"electron-e-coat-3-master-multicolor-kartonentleerer","title":"Electron E-COAT+3 Master Multicolour with Box Feeder","description":"\u003cp\u003e\u003cstrong\u003eThe powder coating machine for shops that change colour constantly.\u003c\/strong\u003e Instead of drawing from a hopper, the E-COAT+3 Master Multicolour picks the powder up through a suction tube straight from the original container. No decanting, and no hopper that has to be cleaned after every colour. Free delivery within 7 to 10 days.\u003c\/p\u003e\n\u003ch2\u003eWhen the Electron E-COAT+3 Multicolour version pays off\u003c\/h2\u003e\n\u003cp\u003eThe multicolour configuration comes into its own when you run many colours in small to medium quantities: contract coating with changing customer requirements, special colours, sample parts, short runs. The more often you switch, the wider the gap to the hopper solution.\u003c\/p\u003e\n\u003cp\u003eThe reverse is equally true. If you process the same colour in large volumes for days on end, the version with the 50-litre stainless steel hopper is the calmer choice. You will find both versions and the base set without a powder source in our \u003ca href=\"\/en\/collections\/electron-powder-coating-equipment\"\u003eElectron powder coating equipment\u003c\/a\u003e category.\u003c\/p\u003e\n\u003ch2\u003eHow feeding from the container works\u003c\/h2\u003e\n\u003cp\u003eA suction tube reaches down into the opened box or pail and carries the powder through the injector to the gun. Two components work together so that the material keeps flowing and does not bridge over the pick-up point:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003eThe vibration motor\u003c\/strong\u003e (220\/110 V) sets the container into gentle motion and keeps the powder moving. It starts in parallel with the fluidisation as soon as you pull the trigger.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eThe fluidisation air\u003c\/strong\u003e loosens the powder around the suction tube. You set the pressure on the control panel of the trolley, using the type M setting for units with a suction tube.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eBoth are enabled with button B1 on the front panel. If the vibration fails to start, that button is almost always the reason. It is the most common operating error on this version and is listed as such in the manufacturer's fault table.\u003c\/p\u003e\n\u003cp\u003eThe control unit needs to be set to box operation once during setup. Parameter C-1 is switched to the manual multicolour mode. Parameter C-3 then defines how many seconds the vibration and fluidisation continue to run after you release the trigger. Two seconds are set at the factory, and a higher value can help with powders that flow less readily.\u003c\/p\u003e\n\u003ch2\u003eWhat a colour change actually costs\u003c\/h2\u003e\n\u003cp\u003eThe real time sink in a colour change is not the powder path but cleaning the powder source, and that is exactly what disappears here. A comparison of the two workflows:\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eStep\u003c\/th\u003e\n\u003cth\u003eWith 50 l hopper\u003c\/th\u003e\n\u003cth\u003eWith box feeder\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePurge the powder path (injector, hose, gun)\u003c\/td\u003e\n\u003ctd\u003eunder 25 seconds\u003c\/td\u003e\n\u003ctd\u003eunder 25 seconds\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEmpty the powder source\u003c\/td\u003e\n\u003ctd\u003eremove residual powder\u003c\/td\u003e\n\u003ctd\u003epull out the suction tube\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eClean the powder source\u003c\/td\u003e\n\u003ctd\u003eblow out fluid bed and inner wall, wipe down, dry\u003c\/td\u003e\n\u003ctd\u003eblow off the suction tube\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSet up the new colour\u003c\/td\u003e\n\u003ctd\u003efill in powder\u003c\/td\u003e\n\u003ctd\u003eswap the container, insert the tube\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eRealistic time required\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003e10 to 20 minutes\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003e2 to 4 minutes\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eThese figures are practical estimates for a clean changeover, not laboratory values. At five changes a week the saving adds up to roughly an hour, and to a good fifty working hours over a year.\u003c\/p\u003e\n\u003cp\u003eThere is a second effect that often gets overlooked. Residual powder from a hopper frequently ends up as waste after a change, because it has picked up fines and stray pigment. With box feeding the remainder stays in the original container, sealed and unmixed, ready to be used again on the next job in that colour. How much this matters depends on your batch sizes; on small orders it is the bigger item of the two, ahead of the time saved.\u003c\/p\u003e\n\u003ch2\u003eWhere the hopper version stays ahead\u003c\/h2\u003e\n\u003cp\u003eSo that you can make a decision rather than read a sales brochure: a fluid bed inside a closed hopper keeps powder in suspension more evenly than vibration plus fluidisation air in an open container. In continuous operation with a single colour over several hours, the hopper version therefore delivers marginally more consistent output.\u003c\/p\u003e\n\u003cp\u003eYou are also tied to the container format with box feeding. Standard boxes and pails work well, whereas heavily compacted or damp powder causes more trouble than it would in a fluidised hopper. If you need both, run the box feeder and add a hopper, because the control unit supports both operating modes and is simply switched over in the setup.\u003c\/p\u003e\n\u003ch2\u003eTriggering the colour change at the gun\u003c\/h2\u003e\n\u003cp\u003eRapid purge mode can be started at the unit, but also directly on the E-GUN+3 C1: hold the \"P\" button on the back of the gun for three seconds and the injector, hose and gun path are blown clear with high-pressure air. In a workflow with several changes a day, that is the difference between one movement of the hand and a walk across the workshop.\u003c\/p\u003e\n\u003cp\u003eThe rest of the control matches the wider Master series: up to 120 kV and 120 µA, 50 storable recipes, automatic fine-control mode below 10 µA and recipe switching by double trigger pull. In multicolour work it is particularly worth creating a dedicated recipe for every recurring colour, since metallic and effect powders need different parameters from standard shades. We explain the technology behind this in our \u003ca href=\"\/en\/collections\/electron-powder-coating-equipment\"\u003ecategory overview of Electron equipment\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eMobile trolley\u003c\/h2\u003e\n\u003cp\u003eThe container stands on the base plate of the trolley and travels with it, with the control unit and air distribution mounted above. The head swivels up to 55 degrees to the left and right and locks with the knob at the rear. Together with the seven-metre powder hose, this lets you work on parts of different sizes without repositioning the container each time.\u003c\/p\u003e\n\u003ch2\u003eScope of delivery\u003c\/h2\u003e\n\u003cp\u003eManufacturer's article code: \u003cstrong\u003eA06ECM01M+3\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eE-COAT+3 Master controller unit\u003c\/li\u003e\n\u003cli\u003eE-GUN+3 C1 handgun with 7 m cable and LED lighting\u003c\/li\u003e\n\u003cli\u003eE-FEED+3 injector\u003c\/li\u003e\n\u003cli\u003e7 m antistatic powder hose\u003c\/li\u003e\n\u003cli\u003eRegulator and air distribution unit\u003c\/li\u003e\n\u003cli\u003eMulticolour unit with 220\/110 V vibration motor\u003c\/li\u003e\n\u003cli\u003eMobile trolley with rotating control head\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eNot included: powder coating, powder hopper, compressed air treatment, spray booth, extraction and earthing equipment.\u003c\/em\u003e\u003c\/p\u003e\n\u003ch2\u003eTechnical data\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eRated input voltage\u003c\/th\u003e\n\u003ctd\u003e100 to 240 VAC, 50 to 60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInput power\u003c\/th\u003e\n\u003ctd\u003e60 VA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eVibration motor\u003c\/th\u003e\n\u003ctd\u003e220\/110 V\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHigh voltage at the gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 kV\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOutput current at the gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAuxiliary output (AUX)\u003c\/th\u003e\n\u003ctd\u003e24 VDC \/ max. 10 W, 100 to 240 VAC \/ max. 100 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAUX run-on time (parameter C-3)\u003c\/th\u003e\n\u003ctd\u003e0 to 100 s, factory setting 2 s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, control unit\u003c\/th\u003e\n\u003ctd\u003eIP54\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, gun\u003c\/th\u003e\n\u003ctd\u003eIP64\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eExplosion protection\u003c\/th\u003e\n\u003ctd\u003econtrol unit II 3(2) D (Zone 22), gun II 2 D (Zone 21)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMax. surface temperature\u003c\/th\u003e\n\u003ctd\u003e85 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCompressed air connection\u003c\/th\u003e\n\u003ctd\u003e8 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet pressure and capacity\u003c\/th\u003e\n\u003ctd\u003e5.5 to 7.0 bar at 150 to 200 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAir quality\u003c\/th\u003e\n\u003ctd\u003emax. 1.4 g\/m³ water vapour, max. 0.12 mg\/m³ oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eElectrode rinsing air\u003c\/th\u003e\n\u003ctd\u003e0 to 16 l\/min (factory setting 2 l\/min)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAtomising air\u003c\/th\u003e\n\u003ctd\u003e10 to 75 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air\u003c\/th\u003e\n\u003ctd\u003e10 to 100 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTotal air\u003c\/th\u003e\n\u003ctd\u003e20 to 175 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSwivel range of control head\u003c\/th\u003e\n\u003ctd\u003e55° left and right\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder hose\u003c\/th\u003e\n\u003ctd\u003eantistatic, 7 m, 11 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder air nozzle\u003c\/th\u003e\n\u003ctd\u003e1.5 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSuitable powders\u003c\/th\u003e\n\u003ctd\u003eepoxy and polyester\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eGun weight\u003c\/th\u003e\n\u003ctd\u003e495 g\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping dimensions\u003c\/th\u003e\n\u003ctd\u003e60 × 40 × 130 cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eShipping weight\u003c\/th\u003e\n\u003ctd\u003e50 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWarranty\u003c\/th\u003e\n\u003ctd\u003e2 years against manufacturing and component defects\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003ePowder output with the E-FEED+3 injector\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air ratio\u003c\/th\u003e\n\u003cth\u003e50 l\/min total air\u003c\/th\u003e\n\u003cth\u003e75 l\/min\u003c\/th\u003e\n\u003cth\u003e100 l\/min\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e20 %\u003c\/td\u003e\n\u003ctd\u003e10 g\/min\u003c\/td\u003e\n\u003ctd\u003e15 g\/min\u003c\/td\u003e\n\u003ctd\u003e40 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 %\u003c\/td\u003e\n\u003ctd\u003e30 g\/min\u003c\/td\u003e\n\u003ctd\u003e85 g\/min\u003c\/td\u003e\n\u003ctd\u003e155 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e60 %\u003c\/td\u003e\n\u003ctd\u003e72 g\/min\u003c\/td\u003e\n\u003ctd\u003e253 g\/min\u003c\/td\u003e\n\u003ctd\u003e295 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e80 %\u003c\/td\u003e\n\u003ctd\u003e156 g\/min\u003c\/td\u003e\n\u003ctd\u003e312 g\/min\u003c\/td\u003e\n\u003ctd\u003e353 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100 %\u003c\/td\u003e\n\u003ctd\u003e225 g\/min\u003c\/td\u003e\n\u003ctd\u003e355 g\/min\u003c\/td\u003e\n\u003ctd\u003e425 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eManufacturer's reference values, measured with an 11 mm hose. Actual output depends on powder type, particle size and hose routing.\u003c\/p\u003e\n\u003ch2\u003eFrequently asked questions\u003c\/h2\u003e\n\u003ch3\u003eWhich containers can I use?\u003c\/h3\u003e\n\u003cp\u003eStandard powder boxes and pails as supplied by the trade. The suction tube reaches in from above and the container sits on the base plate of the trolley. Very small containers below roughly five kilograms are impractical, because the level drops too quickly and the tube has to be repositioned repeatedly. For sample parts and very small quantities, the E-LAB+3 bench-top unit with cup feed is the better fit.\u003c\/p\u003e\n\u003ch3\u003eHow clean is a colour change in reality?\u003c\/h3\u003e\n\u003cp\u003eClean enough for production work, provided you observe two points. First, the powder path has to be blown completely clear, right through to the nozzle. Second, the suction tube should be blown off after every change, because powder clings to it. When switching from black to a light yellow or white, we also recommend removing the nozzle and cleaning the electrode and nozzle separately. Experience shows that combination is the most critical one.\u003c\/p\u003e\n\u003ch3\u003eDoes the vibration motor run continuously?\u003c\/h3\u003e\n\u003cp\u003eNo, it is coupled to the trigger and starts together with the fluidisation. After you release the trigger it continues for the period stored in parameter C-3, two seconds as delivered. This protects both the motor and the container and prevents the powder from separating unnecessarily during breaks.\u003c\/p\u003e\n\u003ch3\u003eCan I switch the unit to a powder hopper later?\u003c\/h3\u003e\n\u003cp\u003eYes. The control unit handles both operating modes and is switched over with parameter C-1. You will additionally need a hopper with an injector socket and suction tube, which we stock in 8, 50 and 100 litres. Many workshops end up running both: the box feeder for special colours and a hopper for their two or three standard shades.\u003c\/p\u003e\n\u003ch3\u003eDo I need a booth and extraction?\u003c\/h3\u003e\n\u003cp\u003eYes, without exception. Powder and air mixtures are flammable, the control unit is approved for Zone 22 only, and the manufacturer states it may be switched on solely when the booth is working properly. With box feeding there is the added point that the container stands open, which makes care over extraction and cleanliness in the surrounding area more important rather than less. We have compiled the full requirements for earthing, compressed air and ventilation in our \u003ca href=\"\/en\/collections\/electron-powder-coating-equipment\"\u003ecategory overview\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eMatching accessories and materials\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverlack-kaufen\"\u003ePowder coating\u003c\/a\u003e in epoxy or polyester quality, over 200 colours from stock, ready to use in the original container\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverofen-kaufen\"\u003eCuring ovens\u003c\/a\u003e for the final bake\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/klebeband-hitzebestaendig\"\u003eHeat-resistant tape\u003c\/a\u003e for threads, fits and sealing faces\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eIf you want to understand the process from the ground up, our \u003ca href=\"\/en\/blogs\/magazin\/selber-pulverbeschichten-unsere-anleitung\"\u003eguide to powder coating yourself\u003c\/a\u003e covers every stage from pre-treatment to curing.\u003c\/p\u003e\n\u003ch2\u003eMaster or Pro?\u003c\/h2\u003e\n\u003cp\u003eTwo Master functions matter particularly in multicolour work: the 50 recipe slots, which let you assign individual parameters to every colour, and the automatic air control. The E-COAT+3 Pro also handles multicolour mode, but works with three factory recipes, manual pressure regulators and a maximum of 100 kV. With frequent colour changes that means more manual work at the unit. We are adding the Pro series shortly, so get in touch if you would like to be notified.\u003c\/p\u003e\n\u003ch2\u003eDelivery and service\u003c\/h2\u003e\n\u003cp\u003eDelivery within Germany takes 7 to 10 days and is free of shipping charges for you, Austria takes 7 to 14 days. We will confirm other destinations with you in advance. At 50 kg and 130 cm in height the unit ships by freight forwarder to the kerbside, so please have a second person or a lifting aid ready for unloading.\u003c\/p\u003e\n\u003cp\u003eSpare and wear parts are available from us throughout the product service life. Alongside nozzles, deflectors and carbon rings, this includes the PTFE bushing and injector nozzle, which wear somewhat faster in multicolour operation because of the more frequent purge cycles. Electron states an economic service life of around ten years for the control unit.\u003c\/p\u003e","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332970942847,"sku":"ELC_+3_0003","price":5390.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/e-coat3-master-multicolor-kartonentleererpng-24204.png?v=1788279325"},{"product_id":"electron-e-lab-3-master-di-desktop-laborgeraet-mit-injektor-3","title":"Electron E-LAB+3 Master DI Bench-Top Laboratory Unit with Inline Injector","description":"\u003ch2\u003eThe bench-top unit of the E-COAT+3 series\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eBuilt for sample parts, colour development and quality control.\u003c\/strong\u003e Rather than drawing from a hopper or a container, the E-LAB+3 Master DI takes its powder from a 500 ml cup mounted directly on the inline injector. You coat a sample panel with exactly the same control technology as in production, but you only need a handful of powder and a square metre of bench space. Free delivery within 7 to 10 days.\u003c\/p\u003e\n\u003ch3\u003eWhat an electron laboratory unit is for\u003c\/h3\u003e\n\u003cp\u003eThere are four situations in which a separate bench-top unit earns its keep, even when a full installation is already on the shop floor:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003eColour approval before a run.\u003c\/strong\u003e A sample panel from the same batch, coated with documented parameters, before you commit a hundred parts to a colour that looks different once cured than it did on the swatch.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eCustomer samples.\u003c\/strong\u003e When a client wants to see three shades side by side, you do not tie up the production line and reset it three times.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eIncoming and batch inspection.\u003c\/strong\u003e New delivery, same colour, different batch: a test panel run under identical parameters reveals differences in opacity, flow and gloss level before they show up on a customer's part.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003eTraining new staff.\u003c\/strong\u003e Spray distance, travel speed and a feel for powder output are learned on panels, not on paid work.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe unit is equally the entry point for businesses that want to try powder coating before committing to a particular equipment configuration. You will find the full range of floor-standing units in our \u003ca href=\"\/en\/collections\/electron-powder-coating-equipment\"\u003eElectron powder coating equipment\u003c\/a\u003e category.\u003c\/p\u003e\n\u003ch2\u003eCup feed instead of a hopper\u003c\/h2\u003e\n\u003cp\u003eThe E-FEED+3 VI inline injector sits directly above the cup and forms a single assembly with it. The path from powder to nozzle is therefore short, which has two practical consequences: almost no material is left in the system after purging, and a colour change essentially means swapping the cup.\u003c\/p\u003e\n\u003cp\u003eThe cups use an easy-lock design and come off without tools. The 500 ml cup is supplied as standard, the 1000 ml cup is available as an option. What that means in terms of material can be estimated:\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eCup\u003c\/th\u003e\n\u003cth\u003eFill quantity (estimated)\u003c\/th\u003e\n\u003cth\u003eRoughly enough for\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e500 ml\u003c\/td\u003e\n\u003ctd\u003earound 250 to 350 g\u003c\/td\u003e\n\u003ctd\u003e1.5 to 2.5 m² at 60 µm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1000 ml\u003c\/td\u003e\n\u003ctd\u003earound 500 to 700 g\u003c\/td\u003e\n\u003ctd\u003e3 to 5 m² at 60 µm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eThese figures assume a bulk density of 0.5 to 0.7 kg\/l and a transfer efficiency of 60 to 75 %. They are intended as an order of magnitude, not a guarantee. For a series of A4-sized sample panels the 500 ml cup is normally more than sufficient.\u003c\/p\u003e\n\u003cp\u003eThe advantage of small quantities shows up in the cost per trial. Testing a special colour does not require putting a kilogram into the system, only for it to sit in the cup afterwards or end up as waste.\u003c\/p\u003e\n\u003ch2\u003eRepeatability is the real purpose\u003c\/h2\u003e\n\u003cp\u003eA sample part only means something if it can be reproduced under the same conditions. That is precisely what the Master control unit is built for, and it is the same unit fitted to the floor-standing machines.\u003c\/p\u003e\n\u003cp\u003eYou create a dedicated recipe for each test procedure, with 50 memory slots available in total. Voltage, current, total air and powder ratio are therefore documented and can be recalled at any time. If a customer asks six months later why the repeat order looks different from the approved sample, you can call up the parameters of the original and run the comparison under identical conditions. Without stored recipes, that question cannot be answered properly.\u003c\/p\u003e\n\u003cp\u003eFor assessing thin films and sensitive colours, the control unit automatically works in fine-control mode below 10 µA, regulating the powder charge more tightly. We describe how this works in detail in our \u003ca href=\"\/en\/collections\/electron-powder-coating-equipment\"\u003ecategory overview of Electron equipment\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eSetup and footprint\u003c\/h2\u003e\n\u003cp\u003eThe unit ships with a mounting kit for bench-top use. Control unit, gun holder, injector and cup sit on a shared console that you place on a workbench or a trolley. At 37 × 57 × 34 cm and 13 kg the assembly stays portable, which helps for demonstrations at a customer's site or when moving between lab and workshop.\u003c\/p\u003e\n\u003cp\u003eIt connects to an ordinary socket (100 to 240 V) and to treated compressed air at 5.5 to 7.0 bar. The pneumatic hoses and fittings are included.\u003c\/p\u003e\n\u003ch2\u003eThe electron handgun in laboratory use\u003c\/h2\u003e\n\u003cp\u003eThe E-GUN+3 C1 weighs 495 grams. In a laboratory that matters differently than in production: here you do not work in long passes but in many short, controlled bursts, often with the same hand across an entire series of panels. A light gun keeps that movement more consistent, which feeds directly into how comparable the panels are.\u003c\/p\u003e\n\u003cp\u003eThe buttons on the back of the gun let you adjust the powder volume while spraying, without looking away from the work. The integrated LED can be linked to the trigger and helps when judging the deposit on dark substrates.\u003c\/p\u003e\n\u003ch2\u003eCleaning and maintaining the inline injector\u003c\/h2\u003e\n\u003cp\u003eSince the injector is cleaned more often in laboratory use than in production, here is the procedure in brief. Separate the injector from the cup, remove the powder hose from the conductive gun connection, then blow out the injector body and the powder inlet with oil-free and water-free compressed air. To check that the path is clear, apply air to the inlet and confirm that it emerges at the gun connection.\u003c\/p\u003e\n\u003cp\u003eFor a thorough clean, the PTFE bushing and the powder transport system can be dismantled: unscrew the injector nut, turn the transport assembly 55 degrees anticlockwise and pull it off in one piece. On reassembly the air hole must face upwards and the mark on the component must line up with the line on the injector body. This is the only point on this unit where something can genuinely be got wrong.\u003c\/p\u003e\n\u003ch2\u003eScope of delivery\u003c\/h2\u003e\n\u003cp\u003eManufacturer's article code: \u003cstrong\u003eA06ELAB30\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eE-COAT+3 Master controller unit\u003c\/li\u003e\n\u003cli\u003eE-GUN+3 C1 handgun with 7 m cable and LED lighting\u003c\/li\u003e\n\u003cli\u003eE-FEED+3 VI inline injector\u003c\/li\u003e\n\u003cli\u003e500 ml powder cup, easy-lock\u003c\/li\u003e\n\u003cli\u003ePneumatic hoses and fittings\u003c\/li\u003e\n\u003cli\u003eMounting kit for bench-top use\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eAvailable as an option: 1000 ml cup. Not included: powder coating, compressed air treatment, extraction and earthing equipment.\u003c\/em\u003e\u003c\/p\u003e\n\u003ch2\u003eTechnical data\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eRated input voltage\u003c\/th\u003e\n\u003ctd\u003e100 to 240 VAC, 50 to 60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInput power\u003c\/th\u003e\n\u003ctd\u003e60 VA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eHigh voltage at the gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 kV\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOutput current at the gun\u003c\/th\u003e\n\u003ctd\u003eup to 120 µA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eRecipe memory\u003c\/th\u003e\n\u003ctd\u003e50 (P01 to P50), four preset at the factory\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, control unit\u003c\/th\u003e\n\u003ctd\u003eIP54\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eProtection class, gun\u003c\/th\u003e\n\u003ctd\u003eIP64\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eExplosion protection\u003c\/th\u003e\n\u003ctd\u003econtrol unit II 3(2) D (Zone 22), gun II 2 D (Zone 21)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMax. surface temperature\u003c\/th\u003e\n\u003ctd\u003e85 °C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCompressed air connection\u003c\/th\u003e\n\u003ctd\u003e8 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eInlet pressure and capacity\u003c\/th\u003e\n\u003ctd\u003e5.5 to 7.0 bar at 150 to 200 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAir quality\u003c\/th\u003e\n\u003ctd\u003emax. 1.4 g\/m³ water vapour, max. 0.12 mg\/m³ oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eElectrode rinsing air\u003c\/th\u003e\n\u003ctd\u003e0 to 16 l\/min (factory setting 2 l\/min)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAtomising air\u003c\/th\u003e\n\u003ctd\u003e10 to 75 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air\u003c\/th\u003e\n\u003ctd\u003e10 to 100 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTotal air\u003c\/th\u003e\n\u003ctd\u003e20 to 175 l\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder cup\u003c\/th\u003e\n\u003ctd\u003e500 ml as standard, 1000 ml optional\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePowder hose\u003c\/th\u003e\n\u003ctd\u003eantistatic, 7 m, 11 mm diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eSuitable powders\u003c\/th\u003e\n\u003ctd\u003eepoxy and polyester\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eGun weight\u003c\/th\u003e\n\u003ctd\u003e495 g\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eDimensions\u003c\/th\u003e\n\u003ctd\u003e37 × 57 × 34 cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWeight\u003c\/th\u003e\n\u003ctd\u003e13 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWarranty\u003c\/th\u003e\n\u003ctd\u003e2 years against manufacturing and component defects\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003ePowder output with the inline injector\u003c\/h3\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eConveying air ratio\u003c\/th\u003e\n\u003cth\u003e50 l\/min total air\u003c\/th\u003e\n\u003cth\u003e75 l\/min\u003c\/th\u003e\n\u003cth\u003e100 l\/min\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e20 %\u003c\/td\u003e\n\u003ctd\u003e10 g\/min\u003c\/td\u003e\n\u003ctd\u003e15 g\/min\u003c\/td\u003e\n\u003ctd\u003e40 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 %\u003c\/td\u003e\n\u003ctd\u003e30 g\/min\u003c\/td\u003e\n\u003ctd\u003e85 g\/min\u003c\/td\u003e\n\u003ctd\u003e155 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e60 %\u003c\/td\u003e\n\u003ctd\u003e72 g\/min\u003c\/td\u003e\n\u003ctd\u003e253 g\/min\u003c\/td\u003e\n\u003ctd\u003e295 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e80 %\u003c\/td\u003e\n\u003ctd\u003e156 g\/min\u003c\/td\u003e\n\u003ctd\u003e312 g\/min\u003c\/td\u003e\n\u003ctd\u003e353 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100 %\u003c\/td\u003e\n\u003ctd\u003e225 g\/min\u003c\/td\u003e\n\u003ctd\u003e355 g\/min\u003c\/td\u003e\n\u003ctd\u003e425 g\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eIn laboratory work you will normally operate at the lower end of this table. The higher output figures are documented for production applications and show that the technology is not limited to small quantities.\u003c\/p\u003e\n\u003ch2\u003eFrequently asked questions\u003c\/h2\u003e\n\u003ch3\u003eDo I need a booth and extraction for a bench-top unit as well?\u003c\/h3\u003e\n\u003cp\u003eYes. The smaller quantity of powder does not change the physics: overspray still occurs, the zone classification still applies, and the manufacturer still requires the control unit to be switched on only when the booth is working properly. For laboratory purposes a much smaller booth than in production will do. Talk to us and we will tell you what size suits your sample parts.\u003c\/p\u003e\n\u003ch3\u003eCan I coat real components with this unit?\u003c\/h3\u003e\n\u003cp\u003eTechnically yes, since the control unit and the gun match the floor-standing machines. In practice the cup sets the limit. At a fill quantity of 250 to 350 grams you will have to refill on larger parts, and that costs more time than it saves. For one-off pieces up to around A3 size and for small components it works well; once you have regular orders, a unit with a hopper or box feeder is the more economical choice.\u003c\/p\u003e\n\u003ch3\u003eHow quick is a colour change?\u003c\/h3\u003e\n\u003cp\u003eTake off the cup, purge the powder path with the rapid purge mode, fit the new cup. That puts you in the range of one to two minutes, provided you keep several cups on hand. For a series of five or six colours in one morning it is worth preparing a separate cup for each and doing the cleaning together at the end.\u003c\/p\u003e\n\u003ch3\u003eWhat separates the Master from the Pro version of the laboratory unit?\u003c\/h3\u003e\n\u003cp\u003eThe E-LAB+3 is also available as a Pro version with an LED segment display, three factory recipes and manual pressure regulators. For laboratory work the 50 recipe slots of the Master version make a particularly strong case, because documenting parameters is exactly where the benefit lies here. If you use the unit purely for training or occasional samples, the Pro version will serve you well. We are adding it to our range shortly.\u003c\/p\u003e\n\u003ch2\u003eMatching materials\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverlack-kaufen\"\u003ePowder coating\u003c\/a\u003e in over 200 colours, including small containers for sample series\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/pulverofen-kaufen\"\u003eCuring ovens\u003c\/a\u003e for baking the sample panels\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/en\/collections\/klebeband-hitzebestaendig\"\u003eHeat-resistant tape\u003c\/a\u003e for partial areas and dividing lines on the test panel\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eOur \u003ca href=\"\/en\/blogs\/magazin\/selber-pulverbeschichten-unsere-anleitung\"\u003eguide to powder coating yourself\u003c\/a\u003e describes the complete process from pre-treatment to curing.\u003c\/p\u003e\n\u003ch2\u003eDelivery and service\u003c\/h2\u003e\n\u003cp\u003eWithin Germany we deliver in 7 to 10 days and free of shipping charges, to Austria in 7 to 14 days. At 13 kg the unit ships as a parcel, so no freight forwarder is involved.\u003c\/p\u003e\n\u003cp\u003eWe keep the wear parts for the inline injector in stock individually, in particular the PTFE bushing, the injector nozzle and the associated O-rings. The manufacturer lists these items explicitly as recommended stock parts, because they affect powder output directly once they reach the end of their service life. Replacement cups in 500 and 1000 ml are also available from us.\u003c\/p\u003e","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332971041151,"sku":"ELC_+3_0004","price":3650.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/e-lab3-master-di-desktop-laborgert-mit-injektor-3png-24252.png?v=1788279329"},{"product_id":"electron-pulverbeh-lter-8-l","title":"Electron Pulverbehälter 8 l","description":"","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332971073919,"sku":"ELC_PB_001","price":390.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/electron-pulverbehlter-8l-45-kg-2png-24276.png?v=1788279343"},{"product_id":"electron-pulverbeh-lter-50-l-edelstahl","title":"Electron Pulverbehälter 50 l Edelstahl","description":"\u003cp\u003e\u003cstrong\u003eDer 50-Liter-Behälter aus Edelstahl für Betriebe, die zwischen wenigen Farbtönen wechseln, ohne dafür jedes Mal zu reinigen.\u003c\/strong\u003e Mit Fluidboden, Injektorbuchse und Saugrohr, passend zu den Geräten der E-COAT+3 Serie. Versandkostenfrei in 7 bis 10 Tagen.\u003c\/p\u003e\n\n\u003ch2\u003eDer Wechselbehälter als Arbeitsprinzip\u003c\/h2\u003e\n\n\u003cp\u003eDie meisten Betriebe kaufen diesen Behälter nicht als erste Pulverquelle, sondern als zweite oder dritte. Der Grund ist ein Arbeitsablauf, der sich in der Praxis bewährt hat: Statt einen Behälter nach jedem Farbwechsel zu leeren und zu reinigen, halten Sie für jeden Standardton einen eigenen bereit.\u003c\/p\u003e\n\n\u003cp\u003eDer Wechsel besteht dann aus drei Handgriffen. Injektor abziehen, Behälter tauschen, Injektor aufstecken. Dazu kommt das Freiblasen des Pulverwegs über den Schnellspülmodus, das ohnehin in jedem Fall nötig ist. Sie sind damit in etwa zwei Minuten wieder produktiv, statt fünfzehn bis zwanzig Minuten mit Ausblasen, Auswischen und Trocknen zu verbringen.\u003c\/p\u003e\n\n\u003ch3\u003eWann sich die Anschaffung rechnet\u003c\/h3\u003e\n\n\u003cp\u003eEine überschlägige Rechnung: Wenn Sie dreimal pro Woche zwischen zwei festen Farbtönen wechseln und pro Wechsel eine Viertelstunde einsparen, sind das etwa 39 Stunden im Jahr. Setzen Sie Ihren eigenen Stundensatz an und vergleichen Sie mit dem Behälterpreis. Bei den meisten Lohnbeschichtern liegt der Break-even im ersten Quartal.\u003c\/p\u003e\n\n\u003cp\u003eDazu kommt ein Materialeffekt, der schwerer zu beziffern, aber real ist: Restpulver bleibt im geschlossenen Behälter sortenrein und lässt sich beim nächsten Auftrag mit demselben Ton weiterverwenden, statt beim Reinigen im Abfall zu landen.\u003c\/p\u003e\n\n\u003ch3\u003eWo die Grenze liegt\u003c\/h3\u003e\n\n\u003cp\u003eAb etwa vier bis fünf regelmäßig verwendeten Farbtönen kippt die Rechnung. Fünf Behälter kosten mehr als sie einsparen, brauchen Stellfläche und wollen selbst gepflegt werden. Für ein breites Farbspektrum ist die Entnahme direkt aus dem Gebinde der bessere Weg, dafür gibt es den E-COAT+3 Master Multicolor mit Kartonentleerer.\u003c\/p\u003e\n\n\u003ch2\u003eWarum Edelstahl bei diesem Volumen\u003c\/h2\u003e\n\n\u003cp\u003eAnders als bei den großen Stahlbehältern ist die Edelstahlausführung hier die Regel, und das hat mit dem Einsatzzweck zu tun. Ein Behälter, der regelmäßig getauscht und irgendwann doch einmal gereinigt wird, profitiert direkt von einer glatten, unbeschichteten Innenwand: Pulver haftet kaum an, und es gibt keine Beschichtung, die über die Jahre aufraut und dann Pigmente festhält.\u003c\/p\u003e\n\n\u003cp\u003eDer zweite Punkt ist die Feuchtigkeit. Edelstahl korrodiert nicht, auch nicht an Stellen, an denen ein beschichteter Behälter beim Transport eine Macke abbekommen hat. Bei einem Behälter, der zwischen Lagerplatz und Kabine hin und her wandert, ist das keine Kleinigkeit.\u003c\/p\u003e\n\n\u003ch2\u003eLagerung zwischen den Aufträgen\u003c\/h2\u003e\n\n\u003cp\u003eEin Punkt, der beim Wechselbehälter-Prinzip über die Qualität entscheidet und selten irgendwo steht: Pulverlack zieht Feuchtigkeit. Ein teilbefüllter Behälter, der offen in einer unbeheizten Halle steht, liefert nach zwei Wochen ein anderes Ergebnis als am Tag der Befüllung. Typische Symptome sind schlechtere Fluidisierung, unregelmäßiger Austrag und Nadelstiche in der ausgehärteten Schicht.\u003c\/p\u003e\n\n\u003cp\u003eDrei Maßnahmen, die genügen:\u003c\/p\u003e\n\n\u003cul\u003e\n\t\u003cli\u003eBehälter zwischen den Aufträgen abdecken, damit weder Feuchtigkeit noch Fremdpulver hineingelangen.\u003c\/li\u003e\n\t\u003cli\u003eLagerplatz trocken und temperaturstabil wählen, keine Außenwand und keine Halle mit Tor.\u003c\/li\u003e\n\t\u003cli\u003eNach längerer Standzeit vor dem ersten Teil kurz fluidisieren und ein Probeblech fahren, bevor Sie in den Auftrag gehen.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eDas ist auch der Grund, warum die Vorgabe zur Druckluft so streng ist: Bei maximal 1,4 g\/m³ Wasserdampf und 0,12 mg\/m³ Ölnebel geht es genau darum, keine Feuchtigkeit über die Fluidisierungsluft ins Pulverbett zu tragen.\u003c\/p\u003e\n\n\u003ch2\u003eAufbau und Handhabung\u003c\/h2\u003e\n\n\u003ch3\u003eFluidboden\u003c\/h3\u003e\n\n\u003cp\u003eÜber den porösen Boden strömt Luft gleichmäßig von unten in das Pulverbett und hält es fließfähig, damit der Injektor konstante Mengen fördert. Die Fluidisierungsluft kommt aus der Luftverteilung Ihres Geräts, nicht aus dem Behälter. Bei den E-COAT+3 Master Sets mit Fahrwagen ist der Regler dafür vorhanden. Wenn Sie den Behälter an ein Grundset oder eine bestehende Anlage anschließen möchten, klären Sie die geregelte Luftversorgung bitte vorab mit uns.\u003c\/p\u003e\n\n\u003ch3\u003eGewicht und Transport\u003c\/h3\u003e\n\n\u003cp\u003eLeer wiegt der Behälter 10,5 Kilogramm. Gefüllt kommen je nach Pulver etwa 20 bis 28 Kilogramm hinzu, insgesamt also gut 35 Kilogramm. Für den Tausch im laufenden Betrieb ist das von einer Person zu bewältigen, für den Weg über eine Treppe oder durch eine halbe Halle eher nicht. Wenn Sie mit mehreren Behältern arbeiten, lohnt sich ein einfacher Rollwagen für den Transport zwischen Lagerplatz und Kabine.\u003c\/p\u003e\n\n\u003ch3\u003eErdung\u003c\/h3\u003e\n\n\u003cp\u003eDer Behälter muss in das Erdungskonzept einbezogen sein, maximal 1 MΩ, wöchentlich geprüft. Beim Wechselbehälter-Prinzip heißt das konkret: nach jedem Tausch die Verbindung kontrollieren, bevor die Steuereinheit eingeschaltet wird. Die vollständigen Anforderungen an Erdung, Druckluft und Belüftung finden Sie in der \u003ca href=\"\/en\/collections\/electron-pulverbeschichtungsgeraete\"\u003eKategorieübersicht zu den Electron Geräten\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ch2\u003eWelche Behältergröße passt\u003c\/h2\u003e\n\n\u003ctable\u003e\n\t\u003cthead\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eVolumen\u003c\/th\u003e\n\t\t\t\u003cth\u003eMaterial\u003c\/th\u003e\n\t\t\t\u003cth\u003eTypischer Einsatz\u003c\/th\u003e\n\t\t\u003c\/tr\u003e\n\t\u003c\/thead\u003e\n\t\u003ctbody\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e8 l\u003c\/td\u003e\n\t\t\t\u003ctd\u003eStahl, außen beschichtet\u003c\/td\u003e\n\t\t\t\u003ctd\u003eEinzelteile, Sonderfarben, häufige Wechsel\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e50 l\u003c\/td\u003e\n\t\t\t\u003ctd\u003eEdelstahl\u003c\/td\u003e\n\t\t\t\u003ctd\u003eStandardfarben im Wechselbetrieb, Einzelarbeitsplatz\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e100 l\u003c\/td\u003e\n\t\t\t\u003ctd\u003eStahl, außen beschichtet\u003c\/td\u003e\n\t\t\t\u003ctd\u003eDauerbetrieb, mehrere Pistolen an einer Quelle\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003cp\u003eAlle drei Größen sowie die kompletten Geräte finden Sie in der Kategorie \u003ca href=\"\/en\/collections\/electron-pulverbeschichtungsgeraete\"\u003eElectron Pulverbeschichtungsgeräte\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ch2\u003eLieferumfang\u003c\/h2\u003e\n\n\u003cp\u003eArtikelcode des Herstellers: \u003cstrong\u003eA05EH0050\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003cul\u003e\n\t\u003cli\u003e50 l Edelstahlbehälter\u003c\/li\u003e\n\t\u003cli\u003eFluidboden\u003c\/li\u003e\n\t\u003cli\u003e1 × Injektorbuchse\u003c\/li\u003e\n\t\u003cli\u003e1 × Saugrohr\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cem\u003eNicht enthalten: Injektor, Pulverlack,\u003c\/em\u003e\u003c\/p\u003e\n","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332971139455,"sku":"ELC_PB_002","price":690.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/pulverbehaelter-50-l-edelstahl-105-kgpng-24300.png?v=1788279662"},{"product_id":"electron-pulverbehaelter-100-l","title":"Electron Pulverbehälter 100 l","description":"\u003ch2\u003e\u003cstrong\u003eDer 100-Liter Pulver-Behälter für Anlagen, die im Dauerbetrieb laufen oder mit mehreren Pistolen gleichzeitig arbeiten.\u003c\/strong\u003e\u003c\/h2\u003e\n\n\u003cp\u003eFluidboden, fahrbarer Untersatz und ein Injektorsockel, der bis zu acht Injektoren aufnehmen kann. Versandkostenfrei in 7 bis 10 Tagen.\u003c\/p\u003e\n\n\u003ch3\u003eFür Dauerbetrieb und Mehrpistolenanlagen\u003c\/h3\u003e\n\n\u003cp\u003eDer wesentliche Unterschied zu kleineren Behältern liegt nicht im Volumen allein, sondern im Sockel. Er ist für bis zu acht Injektoren ausgelegt. Damit versorgt ein einziger Behälter eine Automatikanlage mit mehreren Applikatoren oder einen Arbeitsplatz, an dem zwei Beschichter parallel arbeiten.\u003c\/p\u003e\n\n\u003ch3\u003eGleicher Austrag an allen Pistolen\u003c\/h3\u003e\n\n\u003cp\u003eIm Mehrpistolenbetrieb fällt ein Punkt oft erst im laufenden Auftrag auf: Unterschiedliche Schlauchlängen und Durchmesser führen dazu, dass nicht jede Pistole dieselbe Pulvermenge abgibt, obwohl an allen Steuereinheiten derselbe Wert eingestellt ist. Die E-COAT+3 Master Einheiten haben dafür den Korrekturfaktor PCF2. Sie messen den Ausstoß jeder Pistole eine Minute lang, setzen den niedrigsten Wert ins Verhältnis zum gemessenen und tragen das Ergebnis als Prozentwert ein. Danach fördern alle Pistolen gleich viel, und die Oberflächen werden über die gesamte Anlage einheitlich.\u003c\/p\u003e\n\n\u003ch3\u003eWie lange eine Füllung trägt\u003c\/h3\u003e\n\n\u003cp\u003e100 Liter fassen bei einer angenommenen Schüttdichte von 0,5 bis 0,7 kg\/l und rund 80 Litern praktischem Füllvolumen etwa 40 bis 56 Kilogramm Pulver. Interessanter als das Gewicht ist im Mehrpistolenbetrieb die Frage, wie lange Sie damit sprühen können. Bei einem mittleren Austrag von etwa 150 Gramm pro Minute und Pistole ergibt sich grob:\u003c\/p\u003e\n\n\u003ctable\u003e\n\t\u003cthead\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eAnzahl Pistolen\u003c\/th\u003e\n\t\t\t\u003cth\u003eVerbrauch pro Minute\u003c\/th\u003e\n\t\t\t\u003cth\u003eReine Sprühzeit einer Füllung\u003c\/th\u003e\n\t\t\u003c\/tr\u003e\n\t\u003c\/thead\u003e\n\t\u003ctbody\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e1\u003c\/td\u003e\n\t\t\t\u003ctd\u003eca. 150 g\u003c\/td\u003e\n\t\t\t\u003ctd\u003erund 5 Stunden\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e2\u003c\/td\u003e\n\t\t\t\u003ctd\u003eca. 300 g\u003c\/td\u003e\n\t\t\t\u003ctd\u003erund 2,5 Stunden\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e4\u003c\/td\u003e\n\t\t\t\u003ctd\u003eca. 600 g\u003c\/td\u003e\n\t\t\t\u003ctd\u003erund 75 Minuten\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003ctd\u003e8\u003c\/td\u003e\n\t\t\t\u003ctd\u003eca. 1.200 g\u003c\/td\u003e\n\t\t\t\u003ctd\u003erund 40 Minuten\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003cp\u003eDas sind Überschlagswerte auf Basis von 48 kg Füllung, keine Zusicherung. Gerechnet ist mit reiner Sprühzeit, nicht mit Arbeitszeit: In der Praxis liegt der Abzug nur einen Bruchteil der Schicht gedrückt, und bei Rückgewinnung des Oversprays verlängert sich die Standzeit deutlich. Der Austrag selbst hängt von Ihren Einstellungen ab und reicht mit dem E-FEED+3 Injektor von 10 bis 425 Gramm pro Minute.\u003c\/p\u003e\n\n\u003cp\u003eDer praktische Nutzen des Volumens liegt darin, dass Sie eine Schicht durchfahren können, ohne nachzufüllen. Jedes Nachfüllen unterbricht die Fluidisierung und bringt kühleres oder feuchteres Pulver ins Bett, ist also eine potenzielle Fehlerquelle mitten im Auftrag.\u003c\/p\u003e\n\n\u003ch2\u003eAufbau des Behälters\u003c\/h2\u003e\n\n\u003ch3\u003eStahl, außen pulverbeschichtet\u003c\/h3\u003e\n\n\u003cp\u003eDer Korpus besteht aus Stahl und ist außen pulverbeschichtet. Das ist eine bewusste Auslegung für Behälter dieser Größe: robust, unempfindlich gegen Anstoßen im Anlagenumfeld und deutlich günstiger als eine Edelstahlausführung in diesem Volumen.\u003c\/p\u003e\n\n\u003cp\u003eDer Unterschied zur 50-Liter-Edelstahlvariante zeigt sich beim Farbwechsel, weil sich eine unbeschichtete Edelstahlinnenwand rückstandsfreier auswischen lässt. Für einen Behälter, der über Wochen denselben Standardton fährt, spielt das kaum eine Rolle. Wenn Sie mehrmals pro Woche wechseln, ist ein 100-Liter-Behälter ohnehin die falsche Größe, dafür sind Kartonentnahme oder mehrere kleine Behälter gedacht.\u003c\/p\u003e\n\n\u003ch3\u003eFluidboden und Luftversorgung\u003c\/h3\u003e\n\n\u003cp\u003eÜber den porösen Fluidboden strömt Luft von unten gleichmäßig in das Pulverbett und hält es fließfähig. Ohne diese Aufbereitung verdichtet sich das Material, brückt über der Ansaugstelle und liefert dem Injektor schwankende Mengen.\u003c\/p\u003e\n\n\u003cp\u003eDie Fluidisierungsluft kommt nicht aus dem Behälter selbst, sondern aus der Luftverteilung Ihres Geräts. Bei den E-COAT+3 Master Sets mit Fahrwagen ist der passende Regler bereits vorhanden. Betreiben Sie den Behälter dagegen an einem Grundset ohne Wagen oder in einer bestehenden Anlage, prüfen Sie bitte vorab, ob eine geregelte Fluidisierungsluftversorgung verfügbar ist. Rufen Sie uns im Zweifel an, das ist in wenigen Minuten geklärt.\u003c\/p\u003e\n\n\u003cp\u003eEin Hinweis aus der Praxis: Zu viel Fluidisierungsdruck ist genauso ungünstig wie zu wenig. Wirbelt das Pulver zu stark auf, zieht der Injektor Luft mit und der Austrag wird unregelmäßig. Die Oberfläche im Behälter soll leicht arbeiten, nicht kochen.\u003c\/p\u003e\n\n\u003ch3\u003eErdung beim fahrbaren Behälter\u003c\/h3\u003e\n\n\u003cp\u003eDer Behälter gehört zwingend in das Erdungskonzept. Das Erdungskabel des Handgeräts muss eine zuverlässige Verbindung zur Kabine, zum Behälter und gegebenenfalls zur Förderkette herstellen, der Widerstand darf maximal 1 MΩ betragen und ist wöchentlich zu prüfen. Bei einem fahrbaren Behälter ist das relevanter als bei einer fest installierten Komponente, weil die Verbindung beim Umsetzen gelöst und wieder hergestellt wird. Prüfen Sie die Erdung nach jedem Standortwechsel, bevor Sie die Steuereinheit einschalten.\u003c\/p\u003e\n\n\u003ch2\u003eKompatibilität und Einsatzszenarien\u003c\/h2\u003e\n\n\u003cp\u003eDer Behälter arbeitet mit den Injektoren der E-FEED Serie und damit mit den Geräten der E-COAT+3 Reihe zusammen. Drei typische Konstellationen:\u003c\/p\u003e\n\n\u003cul\u003e\n\t\u003cli\u003e\n\u003cstrong\u003eAls Pulverquelle für ein Grundset.\u003c\/strong\u003e Das E-COAT+3 Master Grundset enthält keine Pulverquelle. Mit diesem Behälter wird daraus ein arbeitsfähiges System, sofern die Fluidisierungsluft geregelt zur Verfügung steht.\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003eAls Aufrüstung bestehender Arbeitsplätze.\u003c\/strong\u003e Wenn Sie heute mit 50 Litern arbeiten und regelmäßig während der Schicht nachfüllen, verschiebt der größere Behälter das Nachfüllen aus dem Auftrag heraus.\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003eAls zentrale Quelle im Mehrpistolenbetrieb.\u003c\/strong\u003e Dafür ist der Sockel ausgelegt, die zusätzlichen Buchsen und Saugrohre beschaffen Sie separat.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eKleinere Volumen führen wir ebenfalls: 8 Liter für Einzelteile und häufige Farbwechsel, 50 Liter in Edelstahl für den Einfarbenbetrieb. Alle Geräte und Zubehörteile finden Sie in der Kategorie \u003ca href=\"\/en\/collections\/electron-pulverbeschichtungsgeraete\"\u003eElectron Pulverbeschichtungsgeräte\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ch2\u003eLieferumfang\u003c\/h2\u003e\n\n\u003cp\u003eArtikelcode des Herstellers: \u003cstrong\u003eA05DP0100\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003cul\u003e\n\t\u003cli\u003e100 l Stahlbehälter, außen pulverbeschichtet\u003c\/li\u003e\n\t\u003cli\u003eFluidboden\u003c\/li\u003e\n\t\u003cli\u003eInjektorsockel und Rohr, ausgelegt für bis zu 8 Injektoren\u003c\/li\u003e\n\t\u003cli\u003e1 × Injektorbuchse\u003c\/li\u003e\n\t\u003cli\u003e1 × Saugrohr\u003c\/li\u003e\n\t\u003cli\u003eMobiler Wagen\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cem\u003eNicht enthalten: Injektoren, Pulverlack, Fluidisierungsluftregelung und Erdungszubehör. Für den Betrieb mit mehreren Pistolen benötigen Sie je zusätzlicher Pistole eine weitere Injektorbuchse und ein weiteres Saugrohr.\u003c\/em\u003e\u003c\/p\u003e\n\n\u003ch2\u003eTechnische Daten\u003c\/h2\u003e\n\n\u003ctable\u003e\n\t\u003ctbody\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eArtikelcode Hersteller\u003c\/th\u003e\n\t\t\t\u003ctd\u003eA05DP0100\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eVolumen\u003c\/th\u003e\n\t\t\t\u003ctd\u003e100 l\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eMaterial\u003c\/th\u003e\n\t\t\t\u003ctd\u003eStahl, außen pulverbeschichtet\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003ePulveraufbereitung\u003c\/th\u003e\n\t\t\t\u003ctd\u003eFluidboden\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eInjektorsockel\u003c\/th\u003e\n\t\t\t\u003ctd\u003eSockel und Rohr für bis zu 8 Injektoren\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eIm Lieferumfang\u003c\/th\u003e\n\t\t\t\u003ctd\u003e1 × Injektorbuchse, 1 × Saugrohr\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eUntersatz\u003c\/th\u003e\n\t\t\t\u003ctd\u003emobiler Wagen\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eAbmessungen\u003c\/th\u003e\n\t\t\t\u003ctd\u003e80 × 50 × 60 cm\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eGewicht\u003c\/th\u003e\n\t\t\t\u003ctd\u003e28 kg\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eFüllmenge (geschätzt)\u003c\/th\u003e\n\t\t\t\u003ctd\u003erund 40 bis 56 kg Pulver\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\t\u003ctr\u003e\n\t\t\t\u003cth\u003eGeeignete Pulver\u003c\/th\u003e\n\t\t\t\u003ctd\u003eEpoxid und Polyester\u003c\/td\u003e\n\t\t\u003c\/tr\u003e\n\t\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eHäufige Fragen\u003c\/h2\u003e\n\n\u003ch3\u003ePasst der Behälter an mein vorhandenes Gerät?\u003c\/h3\u003e\n\n\u003cp\u003eAn die Geräte der E-COAT+3 Serie ja, sofern Sie einen Injektor der E-FEED Reihe verwenden und die Fluidisierungsluft geregelt anliegt. Bei Geräten anderer Hersteller hängt es an Injektoranschluss und Saugrohrdurchmesser. Schicken Sie uns in diesem Fall ein Foto Ihres bisherigen Behälteranschlusses, dann sagen wir Ihnen, ob es passt, statt Sie raten zu lassen.\u003c\/p\u003e\n\n\u003ch3\u003eKann ich sofort mehrere Pistolen anschließen?\u003c\/h3\u003e\n\n\u003cp\u003eDer Sockel ist dafür vorbereitet, ausgeliefert wird der Behälter aber mit einer Injektorbuchse und einem Saugrohr. Für jede weitere Pistole benötigen Sie zusätzlich eine Buchse und ein Saugrohr, die wir Ihnen passend zu Ihrer Konfiguration heraussuchen. Die Injektoren selbst gehören zum jeweiligen Gerät und sind hier nicht enthalten.\u003c\/p\u003e\n\n\u003ch3\u003eWas passiert mit Restpulver beim Farbwechsel?\u003c\/h3\u003e\n\n\u003cp\u003eBei diesem Volumen sollten Sie Restpulver nicht routinemäßig entsorgen. Sinnvoll ist, den Rest über ein Sieb in das Originalgebinde zurückzuführen, sofern er sortenrein und trocken ist. Danach werden Fluidboden und Innenwand mit öl- und wasserfreier Druckluft ausgeblasen und ausgewischt. Rechnen Sie allein wegen der Fläche mit spürbar mehr Zeit als bei einem 50-Liter-Behälter.\u003c\/p\u003e\n\n\u003ch3\u003eWie hoch darf ich den Behälter befüllen?\u003c\/h3\u003e\n\n\u003cp\u003eNicht randvoll. Über dem Pulverbett muss Raum bleiben, damit die Fluidisierung arbeiten kann und kein Material aus der Öffnung getragen wird. Als Faustregel gilt ein Füllstand von etwa 75 bis 80 Prozent, was in der Kalkulation oben bereits berücksichtigt ist.\u003c\/p\u003e\n\n\u003ch3\u003ePassendes Material\u003c\/h3\u003e\n\n\u003cul\u003e\n\t\u003cli\u003e\n\u003ca href=\"\/en\/collections\/pulverlack-kaufen\"\u003ePulverlack\u003c\/a\u003e in Epoxid- und Polyesterqualität, über 200 Farbtöne ab Lager\u003c\/li\u003e\n\t\u003cli\u003e\n\u003ca href=\"\/en\/collections\/pulverofen-kaufen\"\u003ePulveröfen\u003c\/a\u003e zum Einbrennen\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eWie Pulveraufbereitung, Applikation und Einbrennen zusammenspielen, beschreiben wir in unserer \u003ca href=\"\/en\/blogs\/magazin\/selber-pulverbeschichten-unsere-anleitung\"\u003eAnleitung zum Selberbeschichten\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ch3\u003eLieferung\u003c\/h3\u003e\n\n\u003cp\u003eInnerhalb Deutschlands liefern wir in 7 bis 10 Tagen und versandkostenfrei, nach Österreich in 7 bis 14 Tagen. Mit 28 kg und 80 × 50 × 60 cm geht der Behälter als Sperrgutsendung auf die Reise. Ersatzteile und Zubehör wie Saugrohre und O-Ringe halten wir über die gesamte Produktlebensdauer vor.\u003c\/p\u003e\n","brand":"Pulverkönig","offers":[{"title":"Default Title","offer_id":58332971172223,"sku":"ELC_PB_003","price":990.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/files\/pulverbehlter-10-l-stahlbehlter-beschichtetpng-24316.png?v=1788279356"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0914\/5502\/9631\/collections\/e-coat3-master-grundset-controller-einheit-manuelle-pistole-injektor-und-zubehrpng-24027.png?v=1788275758","url":"https:\/\/pulverlackfachhandel.de\/en\/collections\/electron-powder-coating-equipment.oembed","provider":"Pulverkönig","version":"1.0","type":"link"}